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ESTIMATING MODULE


OPERATION ENTRY
WORK CENTER ENTRY
OPERATION TYPE CODE ENTRY PART MAINTENANCE

QUOTE ROUTING MAINTENANCE
QUOTE ENTRY FOR CUSTOMER
BILL OF MATERIAL MAINTENANCE
ESTIMATED BILL OF MATERIAL
STANDARD ROUTER MAINTENANCE
ESTIMATED ROUTER MAINTENANCE
REQ FOR QUOTE EXPLOSION
REQ TO QT CONVERTION
WHERE USED INQUIRY

OPERATION LISTING
WORK CENTERS LISTING
BOM MASTER LISTING
STANDARD ROUTER LISTING
QUOTES TO BE ESTIMATED
PRODUCT COST REPORT
WORK CENTER/BURDEN RATE
ROUTER BY WORK/OPER/CUST
LISTING OF REQUISITIONS
PRINT PRODUCT COST REPORT

ESTIMATING

The ABBASOFT Technologies Estimating module calculates estimated materials, labor, burden, and profit for any prospective job. Existing Bills of Material and Routers can be copied and adjusted for estimation and "pegged" to quotes created in the Quote Tracking module. Estimated product cost reports are the result of the Estimating module. The Estimating module requires input from the Bills of Material and Router Control modules. It can also be integrated with Manufacturing (Job Cost), Order Processing, Quote Tracking, and What If Estimation modules.

KEY BENEFITS

  • Enter and modify Bill of Material and Routers for the most effective combination of material and labor.
  • Easily duplicate estimated Bills of Material and Routers allow for repeat and new business.
  • Opportunity to review estimates for easy correction before committing to a quote for a Sales Order.

Estimating Features

The Operation Code Entry option allows definition of a particular process with up to ten lines of description for use in Routers. Set-up time, Run-time, and Move-time for the process can be included along with the Work Center where the process is performed.

Work Center definition includes work center rate (dollars), outside processing costs, number of shifts per day, work center capacity, and percentage of efficiency.

Burden set-up records burden percentage rates and dollar limits for Labor, Materials, and Outside Processing. Materials burden is divided into Bought and Manufactured materials, each with descriptions, burden percentages, and dollar limit values.

Router Card Entry assembles operation codes and their associated work center and costs into a sequence of events that facilitate any production. Changes in operation sequence are easily made at any time. Routers can also be locked or released for production control.

Create Bills of Material with:
  • Raw Product Number
  • Raw Product Description
  • Quantity per Finished Product
  • Unit of Measure§ Effective Dates:
    • Replace by
    • To be Replaced by
  • Raw Product Cost
  • Cost Extension (Raw Product)

Estimated Bills of Material and Routers can be created from existing BOM's and Routers or from scratch. Quotes created in the ABBA Quote Tracking module are used for estimated BOM's and Routers, allowing BOM's and Routers to be assigned to a specific line item of a quote, improving the accuracy of the quoting process.

Additional Features

  • Master File Maintenance for:- Operation- Work Center- Burdens
  • Standard and Estimated BOM's
  • Standard and Estimated Router§ "Peg" BOM's and Routers to Quotes by Line Item
  • Estimating for BOM's
  • Product Cost Reporting

Flag Selectable Controls

  • Product Cost Report based on Mark-up Percentage or Gross Margin
  • Estimation and Product Cost Reports from Quote Tracking
  • Mirroring of Bill of Material and Router
  • Automatic calculation of Gross Margin and Mark-up during Product Cost


Reports

Quotes to be Estimated: Provides a list of quotes requiring estimation by user-selected parameters.
Work Center/Burden Rate: Variable and Fixed burden rate for specified Work Centers are listed.
Product Cost Report: Provides product costs for specific quotes or part numbers by user-selected cost fields.
Listing of Requisitions: Lists purchase requisitions with status by user-selected parameters.