Home | Products | Solutions | Service and Support | News and Events | About Us | Login | Contact | Search | Employment

PRODUCTION CONTROL MODULE

PRODUCTION CONTROL


PART MAINTENANCE
WAREHOUSE MAINTENANCE
LOT/SERIAL TRACKING INQ
PRODUCT CATEGORY CODE
LOT NUMBER REVIEW SCREEN

WORK ORDER ENTRY & CHANGE
REQUIREMENTS PLANNING
REL/CANCL/SPL/CHG/HOLD WO
WORK ORDER BOM PRINT
INVENTORY INQUIRY
W/O LOCATION INQUIRY
CHANGE W/O BOM
CHANGE W/O ROUTER
WORK ORDER PEGGING
CONVERT BUY ACTIONS TO REQ
COMPONENT AVAILABILITY
ORDER PROMISE DATE CHG

INVENTORY LISTING
STOCK STATUS REPORT
RECEIVING LOGS LISTING
VALUE OF WIP REPORT
WORK ORDER LISTING
MATERIALS CARD RECAP
OUTSIDE CHARGES LISTING
EXPLOSION EXCEPTION
W/O SHORTAGE/OVERAGE
BUYER'S REPORTS
W/O'S WITH OUTSTANDING WORK
LAUNCH REPORT
PROMISE DATE CHG LISTING
DAILY INPUT EARNED REPORT INVENTORY
REPORT W/O CERTIFICATION RECAP
BOM REQUIREMENTS

PRODUCTION CONTROL

The ABBASOFT Technologies Production Control module controls shop floor production and is linked to Inventory Control, Manufacturing, and Order Processing modules. Production reports may be displayed on-line at the user terminal, sent to a printer or Excel spreadsheet.

KEY BENEFITS

  • Improved control over manufacturing costs and scheduling.
  • Analyze production information to maximize production capacity and correct inefficiencies.
  • Provide opportunities for increased material production and decreased lead times.

Production Control Features

Stock status displays six months usage and requirements for the next three months. Lots and NCMR (scrap) number display.

Issue up to two decimal places and display NCMR number for any lot issue.

NCMR inquiry is linked to issue and release programs and inventory inquiry.

Stock by-products from work-in-process when scrap code is flagged. Job is credited for cost and part is added to inventory.

When order requirements exceed the number of authorized production runs, work orders will automatically be planned, but placed on-hold.

Requirements Planning checks for the number of times a product may be produced.

Hold status will not effect purchasing requirements or sub-component requirements.

Requirements will verify if the pricing was a special and if the cutoff date is less than or equal to the delivery date.

Cross reference file stores work orders on-hold so that if the product authorization is changed, the appropriate work orders will be released. This works for both the number of production runs allowed and cutoff date.

Work Order Listing displays on-hold orders (authorized production runs exceeded or special pricing cut-off date is past due).

Additional Features

  • Define scrap codes.
  • Report by scrap codes.
  • Post shop floor labor scrap codes.
  • Custom work order print.
  • Assign specific lots to work orders during release.
  • Print packslip from WIP Receipts
  • Lots will print on work orders.
  • Print work order automatically during release and WIP receipt.
  • Post Labor burden by work order.
  • Cancel or release work orders.
  • Change work order status.

Flag Selectable Controls

  • Automatic Generation from Buy Reports.
  • Add Rates to Work Order Bill of Materials and Router in Change Mode.
  • Change quantity for WIP Work Orders.
  • Print move times on Work Order Router.
  • Call custom program routines for quantity manufacturing in manual work order, router update, and router print.
  • Auto Update Sales Order Promise Date if Critical Work Center.
  • Print Certification recap during WIP Receipts

Reports

Value of WIP Report: Lists current or prior month work-in-process values.
WO Listing: Provides a list of work orders, selected by various user entry fields.
Materials Card Recap: Lists of materials cards issued for selected work orders during a specified date range.
Outside Charges Listing: Lists outside charges, including customer, vendor, date received, and charges posted to selected jobs during a specific date range.
WO with Outstanding Work: Lists Work Orders with scheduled work to be performed for a user-selected range of dates.
WO Shortages/Overages: Lists materials with shortages or overages in production, selected by various fields.
Auto Work Order Launch: Generates a list of work orders to be issued, selected by due date and percentage complete.
Daily Input Earned Report: Lists the earned value of standard labor in summary or detail, for work center, department, work order, part, and LEK (Labor Entry Keeping) sequence.